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Electro Presses

We highlight below the JP Series, and the range of configurations which we can offer.

Please contact us for further information.

BalTec Electro Presses 1000N to 80KN


Overview

The JPU Series presses allow for programmable force, speed, distance and dwell time. Utilizing the onboard 32bit processor plus feedback from the built-in load cell and encoder, the press is capable of performing complex assembly and testing operations. The press has user friendly software for easy set up of pressing operations and comparative analysis to ensure parts are being assembled according to specifications.

High Precision

The JPU series press is repeatable to В±1% of the maximum load value for a particular model. The JPU053 model would be accurate to 50N. The press has high-resolution servomotors and precision ground ball screws to ensure repeat accuracy of В±0.01mm.

Sensor Setting

You can program multiple sensor settings to ensure loads are met at defined points during the press operation. Sensor settings look at load, position, distance and differential points to ensure that the press signature is following a well-defined path throughout the entire cycle. If the signature exceeds the limits in a sensor setting, the press will alarm the operator of the defect and specify which sensor setting was violated. Multiple Configuration BalTec offers presses as a unit type spindle with several load ranges, varying from 500N - 80kN. We can provide a model for nearly any small part assembly application. If you have a bench-top assembly process that requires more control, BalTec offers a service to mount the JPU into a special frame to suit your needs. If you are building a custom machine with minimum space constraints, you may require the ultra compact unit type spindle press and integrate it yourself.

Programming

The electro press has a user-friendly dialog based interface. The software requires that you select the type of pressing operation wanted and set max load and distance parameters. This can be done for single-stage or two-stage pressing operations.

PC Software

The JPU Series comes standard with data sampling software to display a pressure curve at the end of the press cycle and outputs a comma delimited file containing load and position to a PC. Program parameters can also be sent out with the data sampling software such as sensor results.

Interface

The electro press provides 17 inputs and 16 outputs of pre-designated I/O. The I/O allows you to load programs and start cycle as well as several other operations from an external controller.


Uses For Electro Press

 

Our press is widely used for plugging cross-drilled channels in ABS valve bodies. The Electro Press can be programmed to press to a touch load to determine part contact. Then the press will insert the ball/plug to a specified depth from contract point while sensing force throughout the stroke. Multiple judgement areas can be programmed to look for specific force-distance signatures. Probe limit positions are also set to ensure part or tooling damage does not occur.

This application requires an input device to measure the distance between the bottom side of the upper disk and the topside of the lower disk. When the disks reach the proper distance, a measurement device sends an input to the press to end the cycle and applied force is checked to ensure it did not exceed pre-programmed limits. P1 represents lower load limit P2 represents upper load limit.

 
 

This application requires a constant pressure to be applied over time. The press is programmed to maintain a constant force within a position or distance range for the specified cured time. Position is checked at end of stroke and compared to upper and lower limits set in the judgement area. Probe limit positions are also set to ensure part or tooling damage does not occur.

This application requires the Electro Press to crimp the housing to a specified load. Differential points are watched to ensure that the motor is not being damaged or strained. Position is checked at end of cycle to ensure both lower and upper limits are met. Probe limit positions are set to ensure part or tooling damage does not occur.

 

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