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BalTec


Presses

High quality press systems are a key element of BalTec`s automation capability. The range illustrated below comprises:

BalTec Presses
Accessories  
Please contact us for further information.

Manual Rack and Pinion Presses 2kN - 4kN

H - Frame Hydro-Pneumatic Straight Acting Presses - 150-500kN

Manual Rack and Pinion Presses 2kN - 4kN
  • Sturdy and easy to operate presses
  • Cylindrical or V-shaped ways with adjustable stop
  • The press is guided by an H7 machined flat guidance
  • The daylight can be adjusted quickly and easily
  • A solid clamp safeguards the exact position of the press head
  • Table with wide T grooved clamping surfaces
  • Extended throat and height frames can be supplied but only for the 4kN HZP
  • The range of application can be substantially expanded by means of customer-specific accessory equipment.
More info >>
H - Frame Hydro-Pneumatic Straight Acting Presses - 150-500kN
  • The very sturdy machine structure absorbs the developing forces
  • Accessories, e.g. the twist-proof tool holding fixture, safe guard possibilities for a very flexible and versatile operational expansion
  • Other stroke depths or power stroke depths as well as different dimensions or special demands available on request


More info >>
Control systems >>

Manual Toggle Presses - 2.5kN - 50kN

Manual Toggle Presses - 2.5kN - 50kN
  • The 360 degree adjustable handle lever allows the most favourable lever position for each respective procedure (not 2.5kN HKP/E)
  • The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance (not 2.5kN HKP/E)
  • The detatchable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
  • The head of the press is guided by an H7 manufactured flat guidence
  • The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle (not 2.5kN HKP/E)
  • Table with wide T-grooved clamping surface
  • Extended gap and height frames can be extended further if required (not for 2.5kN HKP/E and 2.5kN HKPV)
  • The range of application can be subtantially expanded by means of customer-specific accessory equipment
  • For models 8/12 kN and 8/16 kN HKPV, the pressure force can be increased from 8kN to 12kN, or from 8kN to 16kN respectively, by simply changing the bearing bolt of the toggle lever. The height of stroke is thereby reduced to ca. 25mm
  • By comparison our toggle presses reach there listed nominal force at the bottom dead centre with a lever operating force of 400 to 100N (4 to 10 kg)
More info >>

Manual Pneumatic Aided Presses - 4kN - 56kN

Manual Pneumatic Aided Presses - 4kN - 56kN
  • Very low air consumption owing to the special multi-chamber cylinder
  • The precise and non-floating adjustable V-guide safeguards accurate working, even with tools without a guidance
  • The detatchable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
  • The head of the press is guided by an H7 manufactured flat guidence
  • A solid clamping safeguards the exact position of the press head
  • The 360 degree re-adjustable trigger lever can, be supplemented by a two-hand operation switch. (optional)
  • The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
  • Table with wide T-grooved clamping surface
  • Extended gap and height frames can be extended further, if required
  • The range of application can be subtantially expanded by means of customer-specific accessory equipment
  • No Guarding needed
More info >>
Control systems >>

Straight Acting Pneumatic Presses - 2kN - 56kN

Straight Acting Pneumatic Presses - 2kN - 56kN
  • Very low air consumption owing to the special multi-chamber cylinder
  • The continuously adjustable standard stroke is 40mm. The stroke of the 4, 8 and 12kN LP presses can be extended to max. 60mm, that of the 13 and 20kN LP presses to max. 80mm on request
  • The precise and non-floating adjustable V-guide safeguards accurate working, even with tools without a guidance
  • The detachable gripping piece allows fixing of the spigot from the front
  • By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
  • The head of the press is guided by an H7 manufactured flat guidence.
  • A solid gripping safeguards the exact position of the head
  • The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
  • Table with wide T-grooved clamping surface
  • The height daylight as well as the wide throat can be extended even further on request.
  • The electro-pneumatic safety controls comply with the present CE regulations
  • Combination of the BALTEC rotary indexing table with each of the SEM/Control 2000 presses allows up-to-date and rational working with large scale series
  • The range of application can be subtantially expanded by means of customer-specific accessory equipment
More info >>
Control systems >>

Pneumatic Toggle Joint Presses - With Adjustable Guide Unit - 20kN & 60kN

Pneumatic Toggle Joint Presses - With Adjustable Guide Unit - 14kN & 20kN
  • A very precise, zero tolerance adjustable prism guide at the plunger allows precision work even with tools without guide
  • Sturdy clamping is safeguarded by several hexagon head bolts all the way through the hollow press body, a measure that further increases the stability of the entire press unit
  • A plain guide (ISO fit H7, K7) is used for adjusting the press head
  • The detachable clamping piece at the press carriage allows to clamp the tool fixture (spigot) from the front side of the press
  • Owing to the special multi-chamber cylinders and the toggle-joint transmission, the air consumption is very low
  • The stroke can be adjusted continuously
  • The guide unit (press head) can be easily adjusted by means of a fine-thread spindle operated by a strudy crank-handle
More info >>
Control systems >>

Pneumatic Toggle Presses - 20kN - 100kN

Pneumatic Toggle Presses - 20kN - 100kN
  • The stroke can be continuously adjustable by means of a crank handle
  • The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
  • The detatchable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
  • The adjustable toggle link (special accessory) allows precise adjustment of the operating depth of the ram
  • The adjustable and removable press table has a solid and non-floating adjustable flat guidance
  • Table with wide T-grooved clamping surface
  • The electro-pneumatic safety controls comply with the present CE regulations
  • Combination of the BALTEC rotary indexing table or presses with our light curtain control allows up-to-date and rational working with large-scale series
  • The range of application can be subtantially expanded by means of customer-specific accessory equipment
More info >>
Control systems >>

C-Frame Hydro-Pneumatic Straight Acting Press - 60kN

C-Frame Hydro-Pneumatic Straight Acting Press - 60kN
  • The ram has a rapid low force approach stroke and when it meets resistance the high force will take over
  • The force in which the higher force stroke will take over is adjustable
  • The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
  • The detatchable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
  • The head of the press is guided by an H7 manufactured flat guidence
  • A solid clamping safeguards the exact position of the head
  • The daylight can be quickly and easily adjusted by means of a fine pitch thread operated by a crank handle
  • Table with wide T-grooved clamping surface
  • The height daylight as well as the wide throat can be extended even further on request
  • The electro-pneumatic safety controls comply with the present CE regulations
  • Combination of the BALTEC rotary indexing table with each of the SEM/Control 2000 presses allows up-to-date and rational working with large scale series
  • The range of application can be subtantially expanded by means of customer-specific accessory equipment
More info >>
Control systems >>

C-Frame Hydro-Pneumatic Press - 110kN

C-Frame Hydro-Pneumatic Press - 110kN
  • The ram has a rapid low force approach stroke and when it meets resistance the high force will take over
  • The force in which the higher force stroke will take over is adjustable
  • The very sturdy `C` stand, cast in one piece, can easily absorb the developing pressure forces
  • The hydro-pneumatic cylinder is integrated in the machine stand
  • The working height of the table can be adjusted quickly and simply
  • The wide daylight can be made even wider by removing the table
  • The precise and non-floating adjustable V-guide guarantees accurate working, even with tools without guidance
  • The detatchable spigot clamp allows frontal loading. By means of the spigot clamp a high holding force is achieved without damage to the fixing spigot
  • The electro-pneumatic safety controls comply with the present CE regulations
  • Combination of the BALTEC rotary indexing table with HPC presses allows up-to-date and rational working with large scale series
More info >>
Control systems >>

Accessories

Non Return Stroke MechanismNon Return Stroke Mechanism
  • The return stroke blocking mechanism safeguards that the ram reaches the exact bottom dead center when precise embossing, bending, riveting and cutting work is of importance
  • The return stroke safety contrivance is triggered 8mm before the plunger reaches the bottom dead center
  • After a completed stroke cycle only about 18mm return stroke is neccessary. This corresponds pulling the hand lever back 60 degrees in order to be able to start the next stroke
  • The blocking mechanism can easily be locked and unlocked as required
  • Subsequent installation is possible without any problems


Electric FootswitchElectric Footswitch
Suitable for models with Control 2002 and 2003, assuming suitable guarding has been fitted.
Maintenance UnitMaintenance Unit
With valve and connector, suitable for all models.

Fine Adjustment Attachments
  • The Precision Depth Adjustment Adaptor (PTA) guarantees exact depth measurement of the fixed tool when precision is asked for with all embossing, bending, riveting and cutting work
  • The PTA has two hardened internal guides which prevent any dislocation of the fixed tool
  • Except for depth, all positions of the tool are maintained precisely when the PTA is adjusted
PTA 10/10
PTA 10/10
PTA 25
PTA 25


Mechanical Counter - 5 digits Pneumatic Counter - 6 digits
Suitable for all models.
Fine Adjustment Start Button
Suitable for all models.
Mechanical Counter - 5 digits Pneumatic Counter - 6 digits Fine Adjustment  

Tooling

RN 081
Bending Tool
Bending Tool Large Radius Cutter Notching Tool Small Radius Cutter Adjustable Length Cut-Off Tool
Move mouse over thumbnails

  • Cut-off tool with adjustable length stop
  • Notching tool with adjustable side stops
  • Die set guided round-cornering tool with exchangable cutting inset
  • 4-fold round-cornering tool
  • Vee-guide bending tools 90° and 60° with adjustable length stop
Apart from these tools we manufacture: Special tools for stamping, embossing, bending, rivet-ing, cutting and other techniques.

Fast Change Punching System

Electro-Pneumatic Rotary Indexing Table

All BalTec Presses (except the E-series) are equipped with no-play adjustable V block guides on the press ram. Lateral and torsion forces are easily absorbed. Work with cutters, dies and bending tools without their own punch guide is thus problem free.

Key to diagram opposite:Pneumatic Toggle Joint Presses - With Adjustable Guide Unit - 14kN & 20kN

  1. Quick change housing for punches
  2. Quick changeable punches
  3. Stripper
  4. Support with adjustable end stops
  5. Quick change die
  6. Quick change die holder

The indexing table is quickly and easily re-adjustable to accomodate 4, 6, 8, 12 and 24 stations

Electro-Pneumatic Rotary Indexing Table

Electro-Pneumatic Rotary Indexing Table

Electro-Pneumatic Rotary Indexing Table

The indexing table is quickly and easily re-adjustable to accomodate 4, 6, 8, 12 and 24 stations


Extended Height Frames

Extended Height Frames
  • The very sturdy press stand is reinforced owing to the higher leverage caused by the wider daylight
  • The absolutely precise and non-floating adjustable V guide safeguards accurate working, even with tools without a guidance
  • The detachable spigot clamp allows for the possibility of front loading. By means of the spigot clamp a high holding force is achieved without possible damage of the fixing spigot.
  • The press head is guided by an H7 manufactured flat guidance
  • A solid clamp safeguards the exact position of the press head
  • The daylight can be adjusted quickly and easily by means of a crank handle
  • Table with a wide T-grooved clamping surface
  • Combination of the BalTec rotary indexing table with all pneumatic direct acting presses with control 2002 and 2003 allows up-to-date and rational working with large-scale series
More info >>
Control systems >>

Extended Gap Frames

Extended Gap Frames
  • Extended gap frames are used for large pieces e. g. printed circuit boards
  • The detachable spigot clamp allows front loading. By means of this spigot clamp a high holding force is achieved without possible damage of the spigot
  • The press head is guided by means of an H7 processed flat guidance
  • The sturdy fixing allows precise positioning of the press head
  • The daylight can be adjusted quickly and simply by means of a fine-pitch thread spindle with a crank handle
  • Table with wide T-grooved clamping surface
  • Combination of the BalTec rotary indexing table with all straight acting pneumatic presses with control 2002 and 2003 allows up-to-date and rational working with large-scale series
More info >>
Control systems >>



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Riveting Machines Presses Electro Presses Control Systems Screwdriving Technology Fluid Dispensing Custom Tooling Custom Designed Special  Purpose Machines Flexible Profile and  Modular Transfer Systems Industrial Air Tools Multipower Cylinders Safety Light Curtains