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Riveting Machines
BalTec Riveting Machines are both a key component in the automation solutions developed by BalTec, and are available also in standalone form. The range illustrated below comprises:
Please contact us for further information.
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BalTec Radial Riveting Machines RN - A complete workstation |
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BalTec Radial Riveting Units RNE - In a modular system |
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BalTec Radial Riveting Machine RNRWith pneumatic rotary indexing table |
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BalTec Radial Riveting MachineWith MRX multiple riveting head |
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Pneumatic rotary indexing table with 6 workstations, optionally available with 4,8,12 or 24 stations.
Pneumatic ejection of components can be supplied.
More info >>
Control systems >>
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RNR 281 |
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With the multiple riveting head MRX, you can carry out several riveting operations, simultaneously within a certain area. The riveting positions may lie at different heights.
The tool describe the same BalTec Radial motion as with a single-head machine.
May be equipped with holding down device.
The number and configuration of riveting positions can be changed by the interchange of two components (bearing and guide plates).
More info >>
Control systems >>
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RN 281 with MRX2 |
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BalTec Radial Riveting Machine RNSStand model with adjustable table |
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BalTec Radial Riveting Machine RNFSStand alone model with large overhang |
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This machine is specially suitable for high or long parts.
The working table is adjustable while the riveting unit remains fixed.
More info >>
Control systems >>
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RNS 281 |
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This model is specially designed for large-area parts.
The riveting unit is vertically adjustable BalTec Orbital Riveting Range.
Available as a table model without stand under the designations model RNF or RNY.
More info >>
Control systems >>
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RNFS 281 |
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Process Controller STF -1 Expert |
Why not benefit from Auto-Compensation?
- do your machines produce rejects?
- do you want more value for money when buying?
- do you struggle to find high-quality supplier parts?
- do you have high control costs?
Don’t worry, Auto compensation is the answer!
| Calculation | | | |
| Number of machines | 10 | Number of rivets per year | 25,344,000 |
| Hours per working day | 16 | Total cost of rivets | 760,320 |
| Working days per year | 220 | Yearly savings potential | 190,080 |
| Cycle time when riveting (sec) | 5 | Yearly saving per machine | 19,008 |
| Price per rivet | 0.03 | Workpieces per year | 8,448,000 |
| Savings potential | 25% | Rejects | 16,896 |
| Number of rivets per workpiece | 3 | Reject costs | 50,688 |
| Price per workpiece | 3.00 | Reject costs per machine | 5,069 |
| Reject rate per 1000 pieces | 2 | Savings potential of
ten machines | 240,770 |
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too short, formed head tool small |
nom,dimension, result. OK |
too long component deformed |
BalTec Auto Compensation
- The additional operational mode ‘Rivet Protrusion Measurement’ available as an option with the STF-1 Expert process controller permits significantly higher component part tolerances than was previously possible.
- Even extreme deviations in the rivet protrusion result in constant riveting results
A great step forward in riveting
process control, the process
controller, STF-1 Expert takes
care of extreme tolerances of
parts. BalTec is the first leading
riveting machine manufacturer
in the world offering you the
benefit from this innovative
technical success.
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CNC Riveting Machine RNC 181, RNC 231, RNC 281 |
| The long riveting head paths can be fully utilised for large multi-level workpiece jobs (shown). |
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- Riveting at various heights
- Different forming paths and rivet heights can be programmed for multi-rivet jobs. The control system recognises different rivet heights and compares them with different values
- Quick changeover
- Change location tooling
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Our Standard solution provides the basis for customised riveting applications.
- 2 or 4 indexing table positions
- 300 x 200 mm working range
- Machine and riveting process control with freely selectable quality assesment logic
Highly cost-effective for small runs due to high-speed job changes
- Change workholder. Standardised workpiece holders can easily be converted into customised holders
- Insert matching riveting tool
- Activate programme...
... and the machine is ready for the next run
Two Hand Start
After the parts have been positioned, the indexing table is advanced with a two hand start. This is a standard feature.
Foot Switch Operation
The indexing table can be activated with a foot pedal (with hinged flap) in applications which meet the relevant safety standards.
- Insert matching riveting peen
Activate programme...
... and the machine is ready for the next run
- Key operated switch for setup, running idle, cycle and mode changes
- Rotary potentiometer for axis speed
- Automatic offset compensation of the Z-axis
- Workpiece zero displacement
- Workpiece counter per riveting station, separated according to OK or ERROR status
- Password protected machine parameter pages
Control systems >>
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BalTec Double-Riveting Machine RNDFor simultaneous riveting from both sides |
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Both riveting heads can be adjusted, depending on your application.
Both units are controlled by the same RND control box.
All models can be supplied on a workbench.
More info >>
Control systems >>
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RND-281 |
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THE BALTEC RIVETING PEEN SERVICE |
This service has now been extended to cover all types of riveting machines available on the market
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Specifically to complement our range of Riveting Machines, BalTec offers a complete tooling and riveting peen service built on over 15 years of know-how and experience. We can design, develop and manufacture riveting peens for all riveting machines on the market, as per your specification or our recommendations.
- Development
- Manufacturing
- Hardening
- Overseas service
For all your peen requirements - talk to the peen specialist BalTec
Please contact us for further information
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Product range:
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